Are you facing tough rock conditions that slow down your excavation work? Blasting often brings safety and permit issues. The Integrated Rock Drill And Splitter by YG Machinery offers a reliable alternative. This smart attachment fits a 20-ton or larger excavator. It combines a hydraulic rock drill and a rock splitter on one push beam. You can drill a hole and split the rock without changing equipment. No manual labor is needed for pre-drilling. This process reduces noise, vibration, and flying debris. It works well for urban construction, quarrying, and trenching projects. Many contractors choose this integrated tool to increase efficiency. Read on to learn about its parameters and advantages.
Integrated Rock Drill And Splitter Technical Parameters
The table below lists the key technical data for the standard YG model. Use these details to confirm compatibility with your carrier machine. Custom configurations are available upon request.
| Rock Drilling Machine | |||
| Power | Drilling hole diameter | Drilling depth | Drilling speed |
| 24kw | Middle 120mm | 1600mm | 1m/min |
| Splitting Machine | |||
| Splitting depth | Splitting force | Rotation angle | – |
| 1000MM | 8000T | 120° | – |
| Push Beam | |||
| Rock drilling maximum propulsion | Splitting maximum pullout force | ||
| 25KN | 70KN | ||
| Excavator requirements:>20T | |||
What Is an Integrated Rock Drill And Splitter?
An Integrated Rock Drill And Splitter is a two-in-one attachment. It performs both drilling and splitting operations automatically. First, the onboard drifter creates a precise hole in the rock. Next, the wedge-type splitter enters the same hole. Then it generates tremendous splitting force to fracture the rock. The entire sequence runs from the excavator cab. You control drilling and splitting with joysticks and buttons. This design eliminates the need for a separate handheld drill. It also removes the risk of operator fatigue and injury. The integration makes the job faster and more consistent. This tool handles hard materials like granite and basalt. By using hydraulic power, it achieves high efficiency without blasting.
Hydraulic Rock Drill And Splitter Components and Working Principle
A Hydraulic Rock Drill And Splitter system includes several key parts. Understanding them helps with maintenance and operation.
- Hydraulic Rock Drill: This high-speed drifter delivers 24 kW of power. It drills a 120 mm diameter hole up to 1600 mm deep.
- Wedge-Type Splitter: It uses a center wedge and two counter wedges. The assembly expands and generates 8000 tons of splitting force.
- Push Beam and Slide Frame: The push beam provides stable guidance. It handles drilling propulsion of 25 KN and splitting pullout force of 70 KN.
- Rotation Device: A 120-degree rotation mechanism positions the tools. This flexibility allows drilling and splitting at various angles without moving the excavator.
- Integrated Hydraulic System: The control valves manage oil flow between functions. This hydraulic rock drill and splitter design ensures smooth switching from drilling to splitting.
Working principle: First, the operator positions the attachment on the rock. The hydraulic rock drill starts and completes the hole. Then, the push beam shifts the splitter into the hole. The splitter wedges expand and crack the rock cleanly. Finally, the tools retract and the excavator moves to the next spot. This cycle repeats quickly.
Rock Drill And Splitter Applications
This attachment serves many industries. Its non-blasting method protects nearby structures.
- Quarrying: Extract dimension stone without causing micro-cracks. The vibration-free splitting preserves block integrity.
- Trenching: Dig through hard bedrock in utility and pipeline projects. You can work close to existing pipes safely.
- Foundation Excavation: Remove hard rock layers for building bases. It works where hydraulic breakers are too noisy.
- Tunneling and Slope Work: Trim tunnel profiles and stabilize slopes. The precise operation avoids over-break.
- Demolition: Break concrete foundations and walls in sensitive areas. The low vibration protects adjacent buildings.
Difference Between Integrated Rock Drill And Splitter and Standalone Splitters
Many clients ask about a standalone splitter unit. The difference lies in the drilling capability.
- Drilling Function: A standard rock splitter for excavator can only split. It needs pre-drilled holes made by another machine or manual labor. An Integrated Rock Drill And Splitter has a built-in hydraulic drill. It drills the required hole on the spot.
- Labor and Time: Using a rock splitter for excavator alone requires extra workers and equipment. The integrated unit needs only one operator inside the cab. This saves significant time and cost.
- Efficiency: The integrated system completes a full drill-and-split cycle in minutes. The standalone splitter must wait for drilling, which creates downtime. For high-production sites, the integrated solution is clearly superior.
- Versatility: The integrated attachment works as a complete drilling and splitting unit. You can tackle unforeseen hard rock without switching attachments. This keeps your project moving forward.
YG Product Advantages
Our experience as a manufacturer drives us to deliver reliable tools. Here is why customers choose YG’s Integrated Rock Drill And Splitter.
- Massive Splitting Force: The 8000T splitting power handles extremely hard rock. You can fracture granite and basalt with confidence.
- Fast Drilling Speed: The 24 kW drifter achieves 1 m/min in medium-hard formations. This shortens the cycle time per hole.
- Robust Build: The heavy-duty push beam and wear-resistant wedges ensure long service life. We use high-grade steel and advanced heat treatment.
- True One-Machine Operation: You drill and split without leaving the cab. This design improves safety and operator comfort.
- Flexible Rotation: The 120-degree rotation angle covers a wide work area. You can drill and split at adjacent spots without repositioning the excavator.
- Easy Installation: The attachment connects to your excavator’s hydraulic system. Our team provides setup guidance and support.
- Proven Track Record: YG Machinery has exported attachments to many countries. Our integrated units perform reliably in mines, quarries, and construction sites.
FAQ About the Integrated Rock Drill And Splitter
Answer: Your excavator should be over 20 tons. This ensures the carrier has enough hydraulic flow and stability. A larger excavator provides better reach and lifting capacity.
Answer: A normal rock splitter for excavator lacks a drilling unit. It requires pre-drilled holes. Our integrated model includes a hydraulic rock drill. So it drills and splits in one continuous process.
Answer: Yes, it can operate in wet rock. The hydraulic system is sealed and protected. Always follow the maintenance schedule for dust and moisture protection.
Answer: It breaks hard rock such as granite, basalt, and quartzite. It also works on reinforced concrete. The splitting force is enough for most challenging materials.
How do I get after-sales support and spare parts?
Integrated Rock Drill And Splitter Manufacturer – YG Machinery
YG Machinery is a trusted manufacturer of excavator attachments. We focus on engineering and quality control. Our integrated solution reflects our dedication to innovation. Beyond this product, we offer a full range of attachments to equip your excavator for any task. Our catalog includes: Double Cylinder Shear, High Frequency Vibratory Pile Hammer, Drum Cutter, Vacuum Lifter, Pile Breaker, Hydraulic Breaker, Rock Saw, Crusher Bucket, Concrete Pulverizer, Hydraulic Compactor, Ripper, Demolition Shear, and Car Dismantling Grab. Reach out today for a quote. Watch our video demonstrations to see the Integrated Rock Drill And Splitter in action. Boost your productivity with YG Machinery.
